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Automatic Safety Inspection System for Refrigerator Performance (W)

Core Functions

1.Multi-parameter dynamic acquisition for comprehensive operating status detection
Equipped with a multi-channel data acquisition module, the system synchronously collects core parameters including refrigerator temperature, voltage, current and power. It monitors temperature rise/fall, power working conditions and safety indicators in real time, fully covering product performance and safety inspection items. It supports adaptation to multi-specification voltage parameters to meet inspection requirements for refrigerator devices with different power supplies and accurately capture equipment operating status.

2.Intelligent judgment with multi-rules to improve inspection consistency
The system can configure dedicated inspection criteria for different refrigerator models and set judgment thresholds and rules for temperature, power, current, voltage and other items. During tests, real-time collected data is automatically compared with standard parameters, and the software intelligently outputs inspection results. It replaces manual judgment, effectively reduces human errors, and ensures accuracy and consistency in batch product inspection.

3.Multi-station parallel testing to match production tact time
The system supports parallel operations at multiple stations across the whole line, enabling independent control of individual stations and centralized management of the entire line, with real-time monitoring of test status of each station. Manual operations such as test start/stop, data clearing and test completion are supported to flexibly adapt to the continuous production rhythm of assembly lines, guarantee efficient and stable line operation and satisfy regular mass production inspection demands.

4.Flexible template configuration for mixed-line production
The system supports creation, modification and deletion of product models, reference parameters and judgment criteria, and allows quick saving and loading of test templates. Customizable parameters such as acquisition frequency, test duration and execution commands are available, and sampling cycles can be adjusted on demand, enabling rapid adaptation to flexible mixed-line production of multiple refrigerator models.

5.Full-process data management to realize quality traceability
The system enables a fully automated test workflow including scan-to-start, automatic acquisition, real-time judgment and automatic archiving. It supports multi-dimensional data query by time, barcode, station, production line and inspection result. It automatically counts total inspection quantity, passed quantity and pass rate, and supports export of detailed data to achieve traceability of the entire inspection process.

6.Visualized centralized operation & maintenance for controllable whole-line status
The system sends control commands via software to realize equipment command interaction, data acquisition and real-time data feedback. It supports centralized management of all stations on the production line, allowing batch or individual management of test status and maintenance of judgment parameters. The interface displays station status, test curves, raw data and judgment results in real time, and supports playback of historical data and curves to facilitate production analysis and equipment maintenance.

Project Features

High Integration: Integrates data acquisition, test control, intelligent judgment, centralized operation & maintenance and data traceability. The system delivers highly integrated functions.
High Flexibility: Supports fast switching among multiple models and inspection standards. Test templates and sampling parameters can be flexibly customized to adapt to mixed-line production.
High Reliability: Adopts stable software-hardware communication architecture and industrial control logic to ensure long-term stable operation of production lines.
Digital Management: Inspection data is automatically stored and reports are auto-generated, realizing digital traceability and lean management for the whole product inspection process.

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