Core Functions

1.Synchronous multi-parameter acquisition for comprehensive operating status tracking
Equipped with a multi-channel data acquisition module to synchronously collect key parameters such as voltage, current and power during washer operation. It supports power measurement up to 2200W with an accuracy class of 0.5. Operating curves are plotted in real time to dynamically restore the overall machine operating state. Abnormal fluctuations are captured timely to provide accurate data support for result judgment.

2.Intelligent judgment for highly consistent inspection standards
Custom inspection standards can be configured by product model, with flexible setup of upper/lower limits, standard curves and power variation ranges for each inspection metric. During testing, the system automatically compares acquired data without manual intervention. Inspection results are synchronously displayed via three channels: software interface, device indicators and three-color lights. Human judgment discrepancies are minimized to guarantee consistent outgoing quality.

3.Multi-station parallel inspection to match production tact
Multiple stations run simultaneously, with independent station control and centralized line management, and real-time monitoring of test status. Under the power test mode for key components, the fastest inspection tact reaches seconds per unit. The system can be seamlessly integrated into continuous assembly line production so that output will not be restricted by the inspection process.

4.Flexible configuration and full-link data traceability
Built-in one-click switching for multi-model parameter management, product standards, test templates and sampling parameters, adapting easily to mixed-model production. Inspection data is automatically archived, enabling quick retrieval by multiple filters including barcode, time, station and test result.

5.Visual monitoring and centralized management
Real-time visual display of station status, test curves, collected data and judgment results, with all key information viewable on a single screen. Historical data can be queried and curves replayed to trace and analyze problematic batches, providing data basis for production scheduling, process optimization and equipment maintenance.

Project Features

High Integration: Integrates data acquisition, test control, intelligent judgment and data management into one system.
High Flexibility: Supports rapid switching among multiple models and standards to meet flexible production requirements.
High Reliability: Adopts industrial-grade hardware and control schemes to ensure long-term stable operation.
Digital Management: Inspection data is automatically stored to realize full-process traceability of product quality.