Core Functions

1.Multi-parameter dynamic acquisition for comprehensive operating status detection
Adopting a multi-channel data acquisition module, the system synchronously collects key parameters such as voltage, current and power during washer operation. It supports power measurement up to 2200W with accuracy class 0.5. Product performance status can be accurately analyzed by monitoring real-time operating curves.

2.Intelligent judgment to improve inspection consistency
The system allows configuring inspection criteria for different product models, and setting upper/lower limits, standard curves and power variation ranges for each inspection item. Collected data is automatically compared during testing. Inspection results are synchronously fed back via software interface, equipment indicator lights and voice prompts to reduce errors from manual judgment.

3.Multi-station parallel testing to match production tact time
The system enables simultaneous operation of multiple inspection stations, supporting individual station control, whole-line management and real-time monitoring of test status. Under the power inspection mode for key components, the fastest test tact can reach 7 seconds per unit to meet the continuous production requirements of assembly lines.

4.Flexible configuration and data traceability
The system supports parameter management for multiple models. Product standards, test templates and sampling parameters can be quickly configured to adapt to mixed-line production of different products. Meanwhile, inspection data is automatically saved. Queries by product barcode, time, station, inspection result and other conditions are available, and production statistical reports can be generated to realize full-process quality traceability.

5.Visual monitoring and centralized management
The system displays real-time status of each inspection station, test curves, collected data and judgment results. Historical data can be queried and curves replayed, facilitating production analysis and equipment maintenance.

Project Features

High Integration: Integrates data acquisition, test control, intelligent judgment and data management;
High Flexibility: Supports rapid switching among multiple models and criteria to meet flexible production requirements;
High Reliability: Adopts industrial-grade hardware and control scheme to ensure long-term stable operation;
Digital Management: Inspection data is automatically stored to realize full-process traceability of product quality.